The Milling Machine And Drilling - 888 Words

In order to use the milling machine to manufacture a 2 in base by  ½ in height by  ¾ in depth piece, we needed to be very precise and meticulous whit our dimensions. The process required measuring the piece in every procedure. From the beginning, when we cut our piece from the steel bar using the Band Saw machine. In the end when we drilled four different sizes of holes in the piece using two different techniques; drilling using the milling machine and drilling by hand. Before we started machining, we were instructed in how to perform measurements using calipers and micrometers, but we mainly use micrometers during the procedure. Then, after a clear explanation of the procedure, measurements and machine uses we performed our first cut using the Band Saw by cutting a small piece from it. The edges of the steel piece weren’t smooth so we machine it using the Milling machine, just one side. In order to get the requirement dimensions we set the machine in Low speed because it is better for rough cuts, high speed for small cuts. The initial height was .680 in so two rough cuts were performed one of .100 in and a second of .060 in both around 80 MPH. A third cut was necessary to get the proper height, which was only .020 in; it was a simple cut so it was necessary a high speed that was around 200. After this, the height was finally  ½ in. Now, we needed to get the correct width. It was required to be .750 in. The piece was .958 in, so it was necessary to machine .208. First,Show MoreRelatedEvaluation Of The Beck s Efforts847 Words   |  4 PagesThe assignment on this week is to calculate the capacity of each machine center and the capacity of the system. I will analyze where the focus of the Beck’s efforts should be if Beck wants to expand capacity. There will then be a determination of how much extra capacity they can get without causing another operation to become the bottleneck. I will then make suggestions of ways that Beck can expand capacity without purchasing new equipment. The focus for this week is to review capacity. In reviewingRead MoreBeck Manufacturing Plant Capacity1369 Words   |  6 Pagesindustry. Nevertheless, we also need to know how the manufacturing process is being done, thus allowing us to answer and identify our case study questions. Thus, first, we must calculate both the capacity of the system, along with the capacity of each machine. Second, identify any alternative measures where, Beck can expand his capacity initiatives, in order to gain a positive capacity gain, without causing another bottleneck incident in the operations side. Third, establishing a strategy where Mr. BeckRead MoreBeck Manufacturing Company Capacity And Proficiency1124 Words   |  5 PagesBeck Manufacturing Company Capacity and Proficiency The Beck Manufacturing Company currently has five operational work stations, in which they produce steering gears for many auto manufacturers. Operation work stations in place are for milling, grinding, boring, drilling and assembly of parts. Within those operational departments the company must determine the organization capacity inputs and outputs to satisfy their customer demands. Capacity is a corporation’s ability to deliver consumers goods, productsRead MoreHow Milling Is Metal Removal Process1249 Words   |  5 Pages1 Introduction Milling is metal removal process distinguished from drilling and other machining operation. It is used in most high productive manufacturing industries, where quality is essential for parts. In milling operation, Metal removal takes place due to the cutting action of a revolving milling cutter, when work piece is fed on it. But for producing quality side surface of parts, end milling operation carried out. Drill bit can cut in axial order only, while a milling bit can generallyRead MoreEngineering Design And Manufacture By Looking At Traditional Manufacturing Processes And Non Contact Processes1558 Words   |  7 Pagesthen I shall compare and contrast the methods and come to a carefully considered conclusion. 3.0 - Task 1 Machining I have chosen simple machining as my process to create the body of the lathe carrier. Specifically the machine processes that can make the body quite easily is milling. A miller works on the basis that the cutting tool itself rotates and the work piece is static, which is basically the opposite of how a lathe works which turns the work piece not the cutting tool. CNC (computer numericalRead MoreRole Of Milling Machine As Good Quality Of Machine Surface Improve The Fatigue And Creep1220 Words   |  5 Pages CHAPTER 1 INTRODUCTION 1.1 PROJECT BACKGROUNG Technologies involved in machining operations have advanced greatly in the recent decades and machines have experienced significant changes such as the incorporation of numerical control. Every year it is possible to observe in fairs, conferences and of course in the market economy, how production capabilities have increased thanks to the development of new concepts, devices, materials, tools, coatings, structures, etc. Accuracy, flexibilityRead MoreUtilization Of Fiber Reinforced Composites1601 Words   |  7 Pagespresent work aims at identify influenced optimum milling process parameters required to achieve the good surface quality along the machined surface with minimum damage. Consequently the work indeed the comparison discussions on the machined surface generated with different tool signatures of two fluted specially designed carbide tipped mill tool and four fluted solid carbide mill tool. In this regard the experimentations were conducted with varied milling process parame ters and the results were thoroughlyRead MoreSupply Chain Management and Lean Production Through-Out the World1974 Words   |  8 Pagesthe manufacturing process, while GM has lathes located in the lathe area, milling machines in the milling area Toyota places a lathe, milling machine and a drilling machine in the actual sequence of the manufacturing process. This means that instead of having one worker per machine, one worker oversees many machines or processes. GM, however, has a group of workers skilled only in lathe operation, a group skilled only in milling. The GM plant layout will have 50 or more lathes in one location. WhenRead MoreCase Study : Beck Manufacturing And Plant Capacity1209 Words   |  5 PagesCalculations of the Machine Center Capacity and the Capacity of the System Beck Manufacturing is a company that produces steering gears for automobile manufacturers. The calculations used to find the machine center capacity is the number of machines times the rune time per machine. The reject rate is deducted from that total and the result is the machine center capacity. If there are five (5) machines and each product milled is two (2) minutes with a reject rate of three (3) minutes, the machine center capacityRead MoreFabritek - Case3686 Words   |  15 PagesFor the exclusive use of J. de Preux, 2015. 9-698-014 REV: FEBRUARY 27, 2009 JAN HAMMOND Fabritek, 1992 One afternoon in March 1992, Frank Deere, milling department foreman of the Fabritek Corporation, was approached by Stuart Baker, Fabriteks automotive products manager: Hi, Frank. I hope that you’ve got good news for me about this weeks Pilgrim order. I dont think that my nerves can take a repeat of last week. Fabritek Corporation was organized in 1958; in its early years it